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Series 3 details

This Programme:

''
Waste to Wages'

Reports and multimedia:

High Hopes - France

Eat Your Heart Out - Thailand

Tubular Belles - The Netherlands

Hell for Leather - Pakistan

Marapodi Make-Over - Zambia

Series 3 Programme Guide

Other Episodes:

Grow it yourself

Net Profits

Out of the Woods

Fair Trade, Fair Profit

Waste to Wages

The Equator Initiative - Pure Gene-eous

Fuel for Thought

Funding the Future

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Series 3: Programme 4 (of 8) - 'Waste to Wages'


Report 5 (of 5): High Hopes - France

Introduction

Hemp or Cannabis sativa (meaning 'useful hemp') is a member of the family Cannabinaceae, a small group of herbaceous plants. Often misunderstood because of its association with marijuana, hemp growing is among the world's oldest industries. Hemp differs from marijuana because it contains very low levels of cannabinoids (THC), the chemical known to produce the psychoactive and intoxicating effects of marijuana. Hemp is a unique crop because every part of it can be used and it is an excellent renewable source of food, fibre and energy. With a relatively short growth time of 120 days, hemp is an efficient and economical crop for farmers to grow.

Hemp has been grown for at least 12,000 years and has many uses. The seed is used to make food and beauty products, the stalks produce fibre and cellulose for everything from clothing and building products to car parts and fuel. Unlike many plants, it can be grown in most locations and climates with only moderate water and fertiliser. This has made it a valuable and environmentally friendly crop.



Hemp has been grown in France since around 200 BC and today France is the world's largest producer of industrial hemp, used primarily for paper-making and for animal bedding. La Chanvriere de l'Aube (LCDA) is a French company with a turnover of around US$10 million, which specialises in the production and processing of hemp. It is a co-operative, working with hemp farmers in the Champagne region of eastern France. Originally set up to supply hemp fibre to the paper industry, it now also uses the by-products of this process in animal bedding and building materials.

Advantages of Hemp

Hemp is one of the most environmentally friendly crops to be found, as it actually improves soil condition. Hemp grows tall and thick, shading and mulching the ground, while its deep taproots break up and aerate the soil. This contributes to healthy microbial life and nutrient content in the soil, and the shading eliminates competing weeds. It is also naturally resistant to most insects, moulds, and other pests. Hemp requires little fertiliser and few if any pesticides, which means it is cheap and requires minimal effort to grow. It also means the environment is not contaminated.

Other advantages include:

  • Hemp fibres are longer, stronger, more absorbent and more mildew-resistant than cotton.
  • Hemp can be made into a variety of fabrics, and fabrics of at least 50 per cent hemp are more effective than other fabrics at blocking the sun's ultraviolet rays.
  • Hemp can be made into fine quality paper. The long fibres in hemp allow such paper to be recycled several times more than wood-based paper and produce more pulp for paper-making.
  • With a low lignin content, hemp can be pulped using fewer chemicals than when pulping wood. Its natural brightness means no chlorine bleach is required, so this extremely toxic dioxin does not need to be used.
  • Hemp can displace wood fibre and save forests for watershed, wildlife habitat and recreation as well as for oxygen production and carbon sequestration which reduces global warming.

The Hemp Plant

The hemp plant is harvested for its fibres, seed, seed meal and seed oil. Due to the similar leaf shape, hemp is frequently confused with marijuana. Although the plants are from the same species, hemp contains virtually no THC (delta-9-tetrahydrocannabinol), which is the active ingredient in marijuana. Hemp cannot be used as a drug because it produces virtually no THC.

Characteristics

Hemp is a bast fibre plant similar to flax, jute and ramie, meaning that it has particularly long, slender primary fibres on the outer portion of the stalk. An annual plant that grows from seed, hemp can be cultivated on a range of soils, but tends to grow best on land that is well drained, non-acidic and rich in nitrogen. Hemp typically requires no pesticides because is grows so quickly and attracts few pests.

In northern latitudes, hemp is usually planted between early March and late May and averages 2-4 metres in height in four months of growth.

Hemp crops are harvested at different times for different products. Harvesting stalks for high quality primary fibre occurs as soon as the crop is in flower, usually in August. Harvesting for seed production and stalks occurs four to six weeks after flowering, when male plants begin to shed pollen.

Primary hemp fibre

Hemp fibre possesses properties similar to other bast and excels in fibre length, strength, durability, absorbency, anti-mildew and anti-microbial properties.

The valued primary fibres are contained around the hollow, woody core of the hemp stalk. Primary fibres are long, averaging 8 inches (20 cm) in length. They can be spun and woven to a fine, crisp, linen-like fabric and used for clothing, home furnishing textiles and carpeting. Anti-mildew and anti-microbial properties make them very suitable for sails, tarpaulins, awnings, and floor coverings. Hemp fibre blended with wool, cotton, linen or other fibres adds strength, durability, absorbency and breathability, making hemp-blended fabrics cool and comfortable to wear and touch.

Once a hemp crop has matured and been harvested, primary fibres are separated from the stalk through a process called retting - cut stalks are left in the field for several weeks to allow natural humidity and bacteria to decompose the naturally occurring glue in the stalk that holds the fibres together. When the retting process is complete, the fibres are readily separated from the core, and processed for specific products. The stalks are baled and stored in dry, covered areas on the farms until they are sent to be processed.

Core fibre

Core fibre is derived from the sturdy, wood-like hollow stalk of the hemp plant. Sometimes referred to as hurds, this fibre is up to twice as absorbent as wood shavings, making it excellent for animal bedding and garden mulch.


© Chris Conrad

Core fibre can be blended with lime to create a strong yet lightweight concrete or plaster. Its high cellulose content means it can be used in the manufacture of plastics. Like primary fibre, it is biodegradable and possesses anti-mildew and anti-microbial properties.

Uses of Hemp

The main suppliers of hemp seed for industrial-scale planting are the French, and many growing, harvesting and processing technologies have been developed in France. The French co-operative, LCDA, invests 10 per cent of its gross profit in research and development, as a result of which many new applications are being promoted by the company.

Paper

Hemp paper is naturally acid-free. The oldest printed paper in existence is 100 per cent hemp. Hemp's cellulose level is almost three times that of wood, so it makes superior paper and yields four times as much pulp per acre as do trees. The hemp paper process also uses less energy and fewer chemicals than tree paper processing and does not create the harmful dioxins, chloroform, or any of the other 2,000 chlorinated organic compounds that have been identified as by-products of the wood paper process.

Building materials

Hemp mixed with lime has been used as a building material in France since 500 AD. Today it is used to make floors, walls, bricks and insulation panels. Hemp hurds are often mixed with natural lime and water, and sometimes plaster of Paris (pure gypsum) or sand is added. It can be poured like cement and hardens to become mould and insect resistant.

The material sets in a matter of hours. It becomes a lighter, tawny colour when dry, and has a texture similar to cork. It is many times lighter than cement and it offers both heat and sound insulation. The mix can be poured as a floor, or between sheets of plywood for walls, where hemp replaces several layers of conventional building materials.

In France LCDA have developed and patented building materials that contain hemp: an easy-to-install insulation material and lightweight concrete suitable for non-load-bearing walls.

Plastics

Hemp hurds can be used as an alternative ingredient for making different plastics because of a naturally high level of strength. The hurds are crushed and beaten until a fine powder is made and then polymerised to different degrees depending on what type of plastic is desired. The blending materials range from polypropylene and polyethylene to polyester. The plastics are made without using petroleum, unlike most of today's plastics, and are biodegradable so they can be broken down and recycled.

Automotive parts

The single largest use for hemp fibre produced in North America is to reinforce the base of moulded interior car parts. This technology was pioneered in Europe and has been used by North American car makers because of the following features:

  • high tensile strength
  • effective replacement for glass fibre
  • greatly reduced moulding time
  • lighter finished part
  • ease of processing and recycling
  • consistent quality and availability of supply.

Textiles

Hemp fibre is a popular choice for making textiles because it is strong, comfortable and colourfast. Hemp is a versatile fibre and can be mixed well with cotton, silk, linen and wool. The high cellulose content of the plant means that it can be used to make synthetic textiles such as rayon, too. Hemp clothing is strong and holds its shape, stretching less than any other natural fibre. It is durable, comfortable, and resistant to mould and ultraviolet light.

Fuel

Hemp oil is so versatile it can be used instead of diesel fuel. Before petroleum and electric light bulbs, lamps burning hemp seed oil illuminated homes around the world. One hectare (2.5 acres) of seed hemp produces about 1,000-1,500 litres of hemp oil plus several thousand kilograms of cellulose-rich fibre. One hectare of fibre hemp produces about 8,000-11,000 kg of dry biomass.

As a renewable resource from living plants, hemp does not contribute to the greenhouse effect. The growing plants absorb as much carbon dioxide (CO2) as will later be released when oil or other plant matter is burnt. Unlike fossil fuels (oil, coal, gas) or nuclear fuels, hemp could supply raw materials for thousands of years, without ever changing our climate and without producing hazardous waste.

Food

Hemp seed (really a tiny nut) comprises a hull and a meaty inner core. Hemp seed is a good source of two essential fatty acids (EFAs), Omega-3 and Omega-6, which are known to prevent or alleviate a wide range of conditions including diabetes, heart disease and acne (if used in the proper quantities), and which can help build the immune system. These EFAs cannot be produced by the body and so must be present within the diet. Hemp seed is also a nutritious source of vitamins and minerals including beta carotene, vitamins A, C and E, and it does not contain any cholesterol.

Animal bedding

Currently, most of the hemp hurds produced in the European Union are sold as bedding for horses and other animals. Compared to cereal straw, hemp bedding exposes sensitive animals to less dust and fewer fungal spores and it has a much higher absorbency. It therefore requires less maintenance and minimises odours.

Do it yourself?

From the work done by LCDA to promote alternative uses of hemp and the by-products of processing, it is evident that markets can be developed to increase the value of this hardy and environmentally useful crop. However, while it is legal to grow hemp in France, this does not mean that anyone can grow it. Would-be growers must first find a buyer for their future crop; then they must get an official agreement; finally, they must buy certified seeds of authorised varieties from the Hemp Growers Association. Elsewhere, it is advisable check the local regulations before investing in seed or processing equipment.

Glossary

Carbon sequestration is the process of storing carbon in biomass or the soil, underground or in oceanic ecosystems for a long period of time. Storing carbon reduces or slows the atmospheric build-up of carbon dioxide, a greenhouse gas. Increasing carbon sequestration can temporarily offset greenhouse gas emissions, which contribute to global warming.

Cellulose is a carbohydrate that forms the main component of cell walls of plants and wood. It is the most important constituent of paper and cardboard, and can also be used to produce plastics.

Websites

http://www.thehia.org/
The Hemp Industries Association represents the interests of the hemp industry and encourages research and development of new hemp products.

naihc.org
The North American Industrial Hemp Council promotes the expansion of industrial hemp usage.

http://www.hemptech.org/
Hemptech is the Industrial Hemp Information Network, a worldwide network of communications and hemp professionals working to reintroduce industrial hemp into our economy. It publishes books and reports, as well as providing consulting and other information services to the growing hemp industry.

http://www.hempfood.com/
The Hemp Food Association

http://www.globalhemp.com/
The Global Hemp website is designed to provide value added information for those interested in learning more about hemp. The intention of the available information is to provide hemp related materials that are grouped together in one place for users' convenience.

http://www.kenex.com/
Kenex works with private firms to develop quality hemp based products for a wide array of modern uses including: body care, cosmetics, foodstuff, building materials, automobile interior parts, pulp and paper, animal bedding and feed. It also supplies certified hemp seed.

Further Reading from the ITDG Development Bookshop

Hemp Horizons: Past, present and future of industrial hemp
John Roulac
£14.95, 1997, Green Books, ISBN: 0930031938

ITDG Publishing
103-105 Southampton Row
London WC1B 4HH

Tel +44 (0)20 7436 9761
Fax +44 (0)20 7436 2013
Email: orders@itpubs.org.uk
Website: http://www.itdgpublishing.org.uk/

This document is an output from a project funded by the UK Department for International Development (DFID) and the European Commission (EC) for the benefit of developing countries. The views expressed are not necessarily those of DFID or the EC.

 


TVE/ Practical Action gratefully acknowledge support for the HANDS ON programmes from the UK's Department for International Development (DFID), the European Commission (EC), the UN Foundation and UNDP/The Equator Initiative in collaboration with the Government of Canada, IDRC, IUCN, BrasilConnects and the Nature Conservancy.

 

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